Medical device assembly and value-added services, from component to packaged device
Electromechanical and system assembly, joining, finishing, packaging and sterilization coordination, so molded and machined parts leave UTP as finished subassemblies, systems or devices.
UTP Solutions assembles subassemblies, systems and finished medical devices that combine molded, machined and electronic components. We build consoles and systems in an ESD-protected area, integrating PCBAs with wire harness and connector assembly, wire stripping, tinning, soldering and PCBA potting. We join parts by ultrasonic welding, RF welding, heat staking and UV-cured and solvent bonding, run a dedicated cut-and-sew line, and bend stainless steel tubing for suction devices on a collaborative robot cell. In-house we clean, passivate (citric or nitric), UDI laser mark and blast parts. Bar, pouch and tray sealers sit inside our ISO Class 8 cleanroom, and we kit, shrink wrap and package to your specification and coordinate EtO or gamma sterilization through qualified providers.
Assembly and value-added at a glance
| Assembly | Subassemblies, systems and finished devices · ISO Class 8 cleanroom or controlled-environment assembly |
|---|---|
| Electromechanical and systems | ESD-protected assembly of consoles and systems · PCBA integration · wire harness and connector assembly · wire stripping, tinning and soldering · PCBA potting |
| Joining | Ultrasonic welding · RF welding · heat staking · UV-cured and solvent bonding |
| Cut and sew | One dedicated cut-and-sew production line |
| Automation | Collaborative robot cell for stainless steel tube bending · end-of-arm tooling designed and built in-house |
| Metal and polymer combined | Machined inserts insert-molded or overmolded in-house, including PPSU and thermoplastic instrument handles |
| In-house finishing | Cleaning · citric or nitric passivation to ASTM A967 and ASTM F86 · UDI laser marking · bead, sand and aluminum oxide blasting |
| Managed finishing | Heat treat · polishing · color anodizing · electropolishing · TiN/PVD coating, through qualified suppliers |
| Packaging | Bar, pouch and tray sealing inside the ISO Class 8 cleanroom · kitting · shrink wrapping · packaging to your specification |
| Sterilization | EtO and gamma sterilization coordinated through qualified providers |
| Supply chain | Inventory programs and distribution |
Electromechanical and system assembly
Capital equipment and powered devices bring molded housings, machined components and electronics together. We assemble consoles and systems in an ESD-protected area, integrating your PCBAs with wire harnesses and connectors we build in-house. Our technicians strip, tin and solder wire, pot PCBAs for protection against moisture and vibration, and complete the mechanical assembly around them.
We integrate PCBAs rather than populate boards. Your boards come from your electronics supplier or one we manage, and we handle everything from there to the finished system.
Joining, cut and sew, and tube bending
Joining
Ultrasonic welding, RF welding, heat staking and UV-cured and solvent bonding, matched to the materials and the joint your design needs.
Cut and sew
A dedicated cut-and-sew line for soft goods, paired with RF welding for sealed seams.
Robotic tube bending
A collaborative robot cell bends stainless steel tubing for suction devices the same way every cycle, then the tubes move straight into cleaning, passivation, marking and assembly.
Why device companies consolidate assembly with UTP
- Fewer handoffs. Parts are molded or machined, finished, assembled and packaged in one facility, so nothing waits in transit between suppliers.
- One quality system. Assembly runs under the same Integrated Management System as molding and machining, with traceability through to shipment.
- One lot record. Material certifications, process records and inspection data stay together instead of spread across three vendors.
- Automation where it pays. Collaborative robots and in-house end-of-arm tooling take on repetitive steps when volume justifies it.
- Engineers on the build. The people who designed the process answer your questions about it.
Assembly questions
Does UTP assemble finished medical devices and systems?
Yes. UTP assembles subassemblies, consoles, systems and finished devices that combine molded, machined and electronic components, in an ISO Class 8 cleanroom, an ESD-protected area or a controlled environment, then packages them to your specification.
Do you manufacture PCBAs?
No. We don't run an SMT line. We integrate PCBAs into consoles and systems, build the wire harnesses and connectors around them, solder and pot boards, and complete the assembly in an ESD-protected area.
What joining methods do you offer?
Ultrasonic welding, RF welding, heat staking and UV-cured and solvent bonding.
Can you package in the cleanroom?
Yes. Bar, pouch and tray sealers are inside our ISO Class 8 cleanroom, so parts can be molded, assembled and sealed without leaving the controlled space. We also kit and shrink wrap.
Which finishing processes are done in-house?
Cleaning, citric or nitric passivation to ASTM A967 and ASTM F86, UDI laser marking and bead, sand and aluminum oxide blasting are done in-house. Heat treat, polishing, color anodizing, electropolishing and TiN/PVD coating are managed through qualified suppliers.
Do you handle sterilization?
We coordinate EtO and gamma sterilization through qualified sterilization providers, so finished product ships from one source.
Talk to an engineer, not a call center.
Send the assembly drawing or bill of materials. A UTP engineer replies within two business days with what we can bring in-house.